卷期 : 11 /
出版年 : 2015/01/01
本文之研究目的為探討向心式渦輪器之流場特性,藉此瞭解此型渦輪葉片所產生之氣動力現象,並評估其性能表現,以建立向心式渦輪器內流場的數值模擬與最佳化分析能量。本文結合一維分析、最佳化分析(Optimization)、三維流體數值模擬(ANSYS-CFX) 分析,藉此發展出一套向心式渦輪器之設計流程。渦輪器之氣動力設計是根據渦輪器之性能需求給定氣體質量流率、壓縮比、環境設定等氣動參數,設計出流體之速度三角圖、氣流角、流道幾何形狀等,以獲得所需之性能表現。因此,本文藉由Vista RTD(Radial Turbine Design)工具進行一維分析,並結合最佳化分析平台,設定限制條件及目標值,求得符合設計需求之渦輪器級數 與流路幾何外型。接續經由一維分析取得之流道幾何尺寸、氣動力資訊作為葉片設計之依據,結合三維數值模擬,藉由所計算出之流場資訊調整葉片外型,以滿足氣動力所需。本文首先經由改變速度三角圖,增加轉子葉片入口處之馬赫數及入射角,以提高進入渦輪葉片之流體能量,來獲得高輸出功。完成氣動力初步設計後,為了滿足應力需求,經由拉直入口處葉片、降低渦輪葉片之shroud高度、增加出口處葉片面積,以及增加葉片hub處之葉片厚度以上四種方法來降低渦輪葉片應力。完成應力分析後,需再次確認是否滿足氣動力需求。因此,經由多次氣動力與應力之驗證,方能完成渦輪葉片之設計。This paper aims to develop an radial turbine workflow, and discuss the aerodynamic characteristics. In order to develop an design workflow, we combine the one-dimensional analysis, optimization, and three-dimensional numerical analysis. By this workflow we can establish the numerical optimization capability in radial turbine design. First of all we define the mass flow rate, pressure ratio and operating variables to determine the triangle-velocity diagram, flow angle, and duct geometry to satisfy design requirements. For obtaining the best design of geometry, we adopt optimization method to define restrictive conditions and targets. By the one-dimensional analysis we can get the information of aerodynamic characteristics and blade geometry. Finally three-dimensionalnumerical analysis method is used to simulate the flow field, and good performance can be obtained by adjusting the blade geometry through interactions with the numerical results. Simulation results show that modified the triangle-velocity diagram make inlet mach number and inlet flow angle increase. This modification results in high flow energy in the inlet of turbine rotor. Except for aerodynamic improvement, we modify the blade geometry in order to satisfy the stress requirement. By stretching the blade near the inlet of turbine across the axial center, reducing the height of shroud of blade, increasing the area of outlet of turbine, and increasing the thickness of blade near hub, blade stress can be reduced to satisfy the requirement of turbine design.
關鍵詞 : 向心式渦輪器(Radial Turbine)、最佳化設計(Optimization Design)、計算流體力學(Computation Fluid Dynamics)